WorkstationsPUESTOS DE TRABAJO

Puestos de Trabajo Estáticos

Puestos de trabajo estáticos son líneas o células de producción de produtos cuyas dimensiones permiten que los processos se realizen en un espacio reducido y en que no son necesarios medios de transporte para los componientes o herramientas.

Puestos de Trabajo Dinámicos

Consideramos puestos de trabajo dinámicos, las líneas o células de producción de produtos de grandes dimensiones, en que es necessário crear medios de transporte para el producto, sus componientes y herramientas.

Partes de Línea

Con la finalidad de reducir las pérdidas durante los procesos de producción y ensamble, es necesario optimizar la ubicación donde se realiza el valor, mediante, la creación de partes eficientes de línea para minimizar el movimiento, transporte y almacenamiento.
4_lean_work_hangingsystem

– Parts handle standing in a hook

4 Lean Dot Feeding
Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

4 Lean Dot Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot No
4_lean_work_parts

– Parts are moved in rollers to the line

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

4 Lean Dot Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot No
4_lean_work_box

– Boxes are feed in rolls

4 Lean Dot Feeding
Kanban 4 Lean Dot Yes
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot No

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot Yes
4_lean_work_workstationkit

– Carries material for one specific operation
– Few parts

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot No

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot No
4_lean_work_linekit

– The line kit follows the workpiece
– Numerous parts

Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot No

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot No
4_lean_work_jigcart

– Jig cart is prepared in a way that allows assembling, avoiding double handling

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot No
4_lean_work_heavydutyconveyors

– Transport pallets and containers
– Heavy duty

4 Lean Dot Feeding
Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot Yes
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4_lean_work_liftcart
– Transport parts

4 Lean Dot Feeding
Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot Yes

Tools

4_lean_work_toolcart

– Hold all tools necessary in the workstation or to change die in the machine
– Tool holders and tool panels are usually incorporated

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot No
Sequence 4 Lean Dot No

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot Yes
Small Parts 4 Lean Dot No
4_lean_work_dietrolley

– Cart that supports the die to help SMED

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts 4 Lean Dot No
Machine 4 Lean Dot Yes
Small Parts 4 Lean Dot No
4_lean_work_toolpanel

– Panel that holds every tool used on the workstation/machine

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot No
Sequence 4 Lean Dot No

xsxs Type
Large Parts 4 Lean Dot No
Machine 4 Lean Dot Yes
Small Parts 4 Lean Dot Yes
4_lean_work_toolholders

– Holds tools in ergonomic places of the workstation/tool cart

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot No
Sequence 4 Lean Dot No

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot Yes
Small Parts 4 Lean Dot Yes

Table

4_lean_work_liftingtable

– Ergonomic Height
– Low cost

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot No
Sequence 4 Lean Dot No

xsxs Type
Large Parts 4 Lean Dot No
Machine 4 Lean Dot No
Small Parts 4 Lean Dot Yes
4_lean_work_balltransferunits

– Multi-directional material transport

4 Lean Dot Feeding
Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot No
4_lean_work_pneumaticballtransferunits

– Multi-directional material transport
– Rotating material

4 Lean Dot Feeding
Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot No
4_lean_work_specialguidedpallets

– Transport material hard to handle
– Part runs in a rail
– Easy maneuverability

4 Lean Dot Feeding
Kanban
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot Yes
4_lean_work_rollertable

– Easy maneuverability
– Box support during the picking
– Less effort

4 Lean Dot Feeding
Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts 4 Lean Dot Yes
Machine 4 Lean Dot No
Small Parts 4 Lean Dot Yes
4_lean_work_airball

– Decrease tool and support damage
– Increase accurate tool position
– Reduces tool changeover time

4 Lean Dot Feeding
Kanban 4 Lean Dot No
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot Yes

xsxs Type
Large Parts
Machine 4 Lean Dot No
Small Parts 4 Lean Dot Yes