COMBOIO LOGÍSTICO
WAGONS
Base Wagon |
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| – Pallet / container | Kanban |  |
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| – For special purpose containers (engines,bumpers, etc.) | Kit |  |
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| – Finish goods | Sequence | |
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| – Low cost solution | |||
| – No limitations in caster configuration | |||
| – Load / unload with forklift | |||
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| – Non-ergonomic picking | |||
| – Not compatible with shooters | |||
Feeding
Tall Wagon |
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| – Pallet / container | Kanban | |
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| – For special purpose containers (engines,bumpers, etc.) | Kit | |
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| – Finish goods | Sequence | |
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| – Load / unload with forklift |
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| – Ergonomic height | |||
| – No limitations in caster configuration | |||
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| – Non-ergonomic picking | |||
| – Not compatible with shooters | |||
Lowered Wagon |
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| – Pallet / container | Kanban | |
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| – Load / unload with forklift | Kit | |
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| – Finish goods | Sequence | |
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| – Container close to the ground | |||
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| – Limited to square caster configuration | |||
Roller Wagon |
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| – Pallet / container | Kanban | |
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| – For special purpose containers (engines,bumpers, etc.) | Kit | |
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| – Finish goods | Sequence | |
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| – Compatible with shooters | |||
| – No limitations in caster configuration | |||
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| – Complex solution | |||
Ramp Wagon |
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| – Trolleys / Carts transportation | Kanban | |
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| Kit | |
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| Sequence | |
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| – Less wear on trolley casters | |||
| – Able to transport top heavy trolleys | |||
| – Able to work on both sides | |||
| – More robust than “C” wagon | |||
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| – Uses more space than the trolleys | |||
| – Limited to square caster configuration | |||
External Wagon |
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| – External container / pallet transportation | Kanban | |
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| Kit | |
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| Sequence | |
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| – Can be used outside | |||
| – Ability to carry several containers/pallet stacked | |||
| – Load / unload with forklift | |||
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| – Not able for internal logistics (until border of the line) | |||
Multiple-shelf Wagon |
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| – Boxes transportation, hardware | Kanban | |
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| – Components transportation | Kit | |
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| Sequence | |
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| – Amount of different components able to be transported | |||
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| – Components need to be handle by hand | |||
Mini Wagon |
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| – Boxes transportation (high runners) | Kanban | |
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| Kit | |
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| Sequence | |
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| – Logistic train moved by hand, ergonomically | |||
| – More than one level of boxes | |||
| – Easy Maneuverability | |||
| – Can be stacked | |||
| – Compatible with trolley supermarket | |||
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| – Cargo close to ground, making picking more dificult | |||
“C” Wagon |
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| – Carts transportation | Kanban | |
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| Sequence | |
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| – Transport of different types of carts | |||
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| – Less robust | |||
| – Load / unload only on one side | |||
| – Uses more space than the trolleys | |||
| – Limited in casters configurations (carts need to have 4 swivel casters) | |||
“H” Wagon |
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| – Carts transportation | Kanban | |
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| Kit | |
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| Sequence | |
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| – Transport of different types of carts | |||
| – Transport until 6 carts | |||
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| – Wider wagons | |||
| – Uses more space than the trolleys | |||
| – Limited in casters configurations (carts need to have 4 swivel casters) | |||
Crane Wagon |
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| – Transportation of heavy parts in boxes that can be loaded with crane | Kanban | |
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| Kit | |
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| Sequence | |
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| – Loaded with crane | |||
| – Parts picking from the wagon directly | |||
| – No limitations in caster configuration | |||
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| – Only for small/medium components | |||
| – Difficult to apply for high runners | |||
Kit Wagon |
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| – Transport of kit components | Kanban | |
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| – Transport different type of orders | Kit | |
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| Sequence |  |
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| – Customized design | |||
| – Able to transport different types of packaging/components at the same time | |||
| – No limitations in caster configuration | |||
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| – Use more space than required | |||
Conveyor Wagon |
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| – Transportation of bulky parts in sequence | Kanban | |
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| – Box kit | Kit | |
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| Sequence | |
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| – No limitations in caster configuration | |||||
| – Compatible with shooter | |||||
| – FIFO | |||||
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| – Lenght | |||||
Hive Wagon |
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| – Bulky parts | Kanban | |
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| Kit | |
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| Sequence | |
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| – No limitations in caster configuration | |||
| – Uses height | |||
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| – Non ergonomic picking on the lower side | |||
| – Variance in picking (Mura) | |||
| – Doesn’t use FIFO | |||
Hive Wagon |
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| – Long / large parts | Kanban | |
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| Kit | |
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| Sequence | |
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| – No limitations in caster configuration | |||
| – Piece standing for easy picking | |||
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| – Variance in picking (Mura) | |||
| – Doesn’t use FIFO | |||
Panel Wagon |
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| – Used with panels | Kanban | |
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| Kit | |
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| Sequence | |
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| – No limitations in caster configuration | |||
| – Uses height | |||
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| – Non ergonomic picking on the lower side | |||
| – Variance in picking (Mura) | |||
| – Doesn’t use FIFO | |||
Hanging Wagon |
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| – Difficult handling components | Kanban | |
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| – Large / long components | Kit | |
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| Sequence | |
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| – Piece standing for easy picking | |||
| – FIFO | |||
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| – Return hook | |||
| – Components swing | |||
Spike Wagon |
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| – Long / large parts | Kanban | |
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| – Difficult to handle parts | Kit | |
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| Sequence | |
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| – Parts not in touch of each others | |||
| – Easy picking | |||
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| – Ocuppied Area | |||
| – Variance in picking (Mura) | |||
| – Doesn’t use FIFO | |||
Rotation Wagon |
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| – Large components | Kanban | |
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| – Bulky parts | Kit | |
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| Sequence | |
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| – Low variation in picking | |||
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| – Complex design | |||
Chess Plate Wagon |
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| – Containers | Kanban | |
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| Kit | |
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| Sequence | |
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| – Rough surfaces that increases drag, enabling different sizes of containers | |||
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| – Size of wagon can be bigger than container | |||
Spring Wagon |
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| – Used with boxes | Kanban | |
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| Sequence | |
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| – Used for movinf from 2 different workstations, using the energy of placing to pick | |||
| – Excelent ergonomic height | |||
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| – Cannot be used for bulky and large components | |||
| – The box cannot be tilted | |||
| – Complex design | |||
Tall Ramp |
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| – Carts transportation | Kanban | |
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| Kit | |
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| Sequence | |
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| – Transport of different type of carts | |||
| – Transport of carts with different types of caster configuration | |||
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| – Less robust / strong | |||
| – Loading / unloading form one side | |||
| – Limited casters configuration | |||
| – Requires more space than the carts | |||
Profile Wagon |
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| – Used with metal profiles | Kanban | |
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| Kit | |
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| Sequence | |
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| – Used for moving heavy loads | |||
| – Excellent ergonomic height | |||
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| – Complex design | |||
SHOOTERS
Frontal – Plate Shooter |
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| – Requires more space for handling | |||
| – High runner material – wagon work in lenght, not in width | |||
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Frontal – Treadle Shooter |
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| – Requires more space for handling | |||
| – Adjustable rolls height | |||
| – Boxes must be pushed by hand | |||
| – Improves ergonomics of picking | |||
Frontal – Hanging Shooter |
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| – Components difficult to handle | |||
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Lateral – Manual Shooter |
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| – Narrow aisle | |||
| – Low runner material – wagon works in width, not in lenght | |||
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Lateral – Motorized Shooter |
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| – Narrow aisle | |||
| – Low runner material – wagon works in width, not in lenght | |||
| – Used in logistic trains, multiple supply at the same time | |||
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Picking – Treadle Shooter |
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| – Used for picking components | |||
| – Automatic feeding and return of empty box | |||
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AGV’s
O sistema AGV (Automatic Guided Vehicle) é utilizado para o transporte de Carga utilizando veículos sem operador.
São automáticos, autônomos, facilmente ampliáveis com precisão e segurança de funcionamento.
Possibilidade de trabalhar 24 horas, 7 dias por semana sem intervenção de pessoal.
Vantagens:
• Capacidade de andar para trás e para a frente
• Velocidade máxima 30m/min
• Peso Máximo:700kg
• Sensor de obstáculos
• Luz de movimento com buzzer