TREN LOGÍSTICO
WAGONS
Base Wagon |
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| – Pallet / container | Kanban |  |
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| – For special purpose containers (engines,bumpers, etc.) | Kit |  |
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| – Finish goods | Sequence | |
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| – Low cost solution | |||
| – No limitations in caster configuration | |||
| – Load / unload with forklift | |||
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| – Non-ergonomic picking | |||
| – Not compatible with shooters | |||
Feeding
Tall Wagon |
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| – Pallet / container | Kanban | |
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| – For special purpose containers (engines,bumpers, etc.) | Kit | |
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| – Finish goods | Sequence | |
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| – Load / unload with forklift |
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| – Ergonomic height | |||
| – No limitations in caster configuration | |||
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| – Non-ergonomic picking | |||
| – Not compatible with shooters | |||
Lowered Wagon |
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| – Pallet / container | Kanban | |
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| – Load / unload with forklift | Kit | |
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| – Finish goods | Sequence | |
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| – Container close to the ground | |||
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| – Limited to square caster configuration | |||
Roller Wagon |
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| – Pallet / container | Kanban | |
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| – For special purpose containers (engines,bumpers, etc.) | Kit | |
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| – Finish goods | Sequence | |
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| – Compatible with shooters | |||
| – No limitations in caster configuration | |||
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| – Complex solution | |||
Ramp Wagon |
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| – Trolleys / Carts transportation | Kanban | |
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| Kit | |
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| Sequence | |
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| – Less wear on trolley casters | |||
| – Able to transport top heavy trolleys | |||
| – Able to work on both sides | |||
| – More robust than «C» wagon | |||
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| – Uses more space than the trolleys | |||
| – Limited to square caster configuration | |||
External Wagon |
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| – External container / pallet transportation | Kanban | |
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| Sequence | |
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| – Can be used outside | |||
| – Ability to carry several containers/pallet stacked | |||
| – Load / unload with forklift | |||
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| – Not able for internal logistics (until border of the line) | |||
Multiple-shelf Wagon |
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| – Boxes transportation, hardware | Kanban | |
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| – Components transportation | Kit | |
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| Sequence | |
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| – Amount of different components able to be transported | |||
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| – Components need to be handle by hand | |||
Mini Wagon |
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| – Boxes transportation (high runners) | Kanban | |
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| Kit | |
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| Sequence | |
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| – Logistic train moved by hand, ergonomically | |||
| – More than one level of boxes | |||
| – Easy Maneuverability | |||
| – Can be stacked | |||
| – Compatible with trolley supermarket | |||
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| – Cargo close to ground, making picking more dificult | |||
«C» Wagon |
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| – Carts transportation | Kanban | |
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| Sequence | |
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| – Transport of different types of carts | |||
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| – Less robust | |||
| – Load / unload only on one side | |||
| – Uses more space than the trolleys | |||
| – Limited in casters configurations (carts need to have 4 swivel casters) | |||
«H» Wagon |
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| – Carts transportation | Kanban | |
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| Kit | |
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| Sequence | |
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| – Transport of different types of carts | |||
| – Transport until 6 carts | |||
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| – Wider wagons | |||
| – Uses more space than the trolleys | |||
| – Limited in casters configurations (carts need to have 4 swivel casters) | |||
Crane Wagon |
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| – Transportation of heavy parts in boxes that can be loaded with crane | Kanban | |
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| Sequence | |
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| – Loaded with crane | |||
| – Parts picking from the wagon directly | |||
| – No limitations in caster configuration | |||
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| – Only for small/medium components | |||
| – Difficult to apply for high runners | |||
Kit Wagon |
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| – Transport of kit components | Kanban | |
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| – Transport different type of orders | Kit | |
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| Sequence | |
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| – Customized design | |||
| – Able to transport different types of packaging/components at the same time | |||
| – No limitations in caster configuration | |||
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| – Use more space than required | |||
Conveyor Wagon |
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| – Transportation of bulky parts in sequence | Kanban | |
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| – Box kit | Kit | |
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| Sequence | |
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| – No limitations in caster configuration | |||||
| – Compatible with shooter | |||||
| – FIFO | |||||
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| – Lenght | |||||
Hive Wagon |
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| – Bulky parts | Kanban | |
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| Sequence | |
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| – No limitations in caster configuration | |||
| – Uses height | |||
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| – Non ergonomic picking on the lower side | |||
| – Variance in picking (Mura) | |||
| – Doesn’t use FIFO | |||
Hive Wagon |
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| – Long / large parts | Kanban | |
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| Kit | |
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| Sequence | |
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| – No limitations in caster configuration | |||
| – Piece standing for easy picking | |||
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| – Variance in picking (Mura) | |||
| – Doesn’t use FIFO | |||
Panel Wagon |
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| – Used with panels | Kanban | |
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| Kit | |
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| Sequence | |
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| – No limitations in caster configuration | |||
| – Uses height | |||
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| – Non ergonomic picking on the lower side | |||
| – Variance in picking (Mura) | |||
| – Doesn’t use FIFO | |||
Hanging Wagon |
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| – Difficult handling components | Kanban | |
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| – Large / long components | Kit | |
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| Sequence | |
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| – Piece standing for easy picking | |||
| – FIFO | |||
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| – Return hook | |||
| – Components swing | |||
Spike Wagon |
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| – Long / large parts | Kanban | |
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| – Difficult to handle parts | Kit | |
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| Sequence | |
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| – Parts not in touch of each others | |||
| – Easy picking | |||
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| – Ocuppied Area | |||
| – Variance in picking (Mura) | |||
| – Doesn’t use FIFO | |||
Rotation Wagon |
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| – Large components | Kanban | |
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| – Bulky parts | Kit | |
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| Sequence | |
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| – Low variation in picking | |||
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| – Complex design | |||
Chess Plate Wagon |
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| – Containers | Kanban | |
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| Kit | |
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| Sequence | |
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| – Rough surfaces that increases drag, enabling different sizes of containers | |||
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| – Size of wagon can be bigger than container | |||
Spring Wagon |
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| – Used with boxes | Kanban | |
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| Sequence | |
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| – Used for movinf from 2 different workstations, using the energy of placing to pick | |||
| – Excelent ergonomic height | |||
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| – Cannot be used for bulky and large components | |||
| – The box cannot be tilted | |||
| – Complex design | |||
Tall Ramp |
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| – Carts transportation | Kanban | |
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| Kit | |
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| Sequence | |
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| – Transport of different type of carts | |||
| – Transport of carts with different types of caster configuration | |||
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| – Less robust / strong | |||
| – Loading / unloading form one side | |||
| – Limited casters configuration | |||
| – Requires more space than the carts | |||
Profile Wagon |
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| – Used with metal profiles | Kanban | |
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| Kit | |
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| Sequence | |
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| – Used for moving heavy loads | |||
| – Excellent ergonomic height | |||
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| – Complex design | |||
SHOOTERS
Frontal – Plate Shooter |
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| – Requires more space for handling | |||
| – High runner material – wagon work in lenght, not in width | |||
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Frontal – Treadle Shooter |
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| – Requires more space for handling | |||
| – Adjustable rolls height | |||
| – Boxes must be pushed by hand | |||
| – Improves ergonomics of picking | |||
Frontal – Hanging Shooter |
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| – Components difficult to handle | |||
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Lateral – Manual Shooter |
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| – Narrow aisle | |||
| – Low runner material – wagon works in width, not in lenght | |||
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Lateral – Motorized Shooter |
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| – Narrow aisle | |||
| – Low runner material – wagon works in width, not in lenght | |||
| – Used in logistic trains, multiple supply at the same time | |||
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Picking – Treadle Shooter |
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| – Used for picking components | |||
| – Automatic feeding and return of empty box | |||
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AGV’s
The AGV (Automatic Guided Vehicle) is an autonomous system that is used to transport cargo. They are automatic, autonomous, easily expanded with precision and operational safety.
Possibility to work 24 hours, 7 days a week without staff intervention.
Advantages:
– Ability to walk back and forth
– Max speed 30m/min
– Maximum weight: 700kg
– Sensor obstacles
– Motion light with buzzer