Supermarket 2017-04-18T15:57:15+00:00

Supermarket

Mini Wagon

4 Lean Dot Feeding

– Trolleys Kanban 4 Lean Dot Yes
– High runner components Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_supermarkets_miniwagon

4 Lean Dot Characteristics

– Low cost
– Doesn’t need complex structures
– Reduces handling

4 Lean Dot Constraints

– Required amount of space

Mini Wagon Mix

4 Lean Dot Feeding

– Boxes – low rotation Kanban 4 Lean Dot Yes
– Trolleys – high rotation Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_supermarkets_miniwagonmix

4 Lean Dot Characteristics

– Two different types of storing simultaneously

4 Lean Dot Constraints

– Difficult to place trolleys in a long distance due to tilt of boxes
– High restriction for trolley

“H” supermarket

4 Lean Dot Feeding

– Wagons with containers or pallets Kanban 4 Lean Dot Yes
– Bulky parts Kit 4 Lean Dot No
– Heavy parts Sequence 4 Lean Dot No
4_lean_supermarkets_h

4 Lean Dot Characteristics

– Easy access for picking and storage
– Manual handling container
– 2 bin system

4 Lean Dot Constraints

– Moviment MUDA turning the structure
– Requires more space

“X” supermarket

4 Lean Dot Feeding

– Wagons with containers or pallets Kanban 4 Lean Dot Yes
– Bulky parts Kit 4 Lean Dot No
– Heavy parts Sequence 4 Lean Dot No
4_lean_supermarkets_x

4 Lean Dot Characteristics

– Easy access for picking and storage
– Manual handling container
– 2 bin system
– Dimensions of the wagon can vary

4 Lean Dot Constraints

– Movement MUDA turning the structure
– Requires more space

Kit

4 Lean Dot Feeding

– Kit trolleys Kanban 4 Lean Dot No
– Sequence trolleys Kit 4 Lean Dot Yes
Sequence 4 Lean Dot Yes
4_lean_supermarkets_kit

4 Lean Dot Characteristics

– Low cost
– Doesn’t need complex structures
– Reduces handling

4 Lean Dot Constraints

– Required amount of space

Wagon Container

4 Lean Dot Feeding

– Wagons with containers or pallets Kanban 4 Lean Dot Yes
– Heavy parts Kit 4 Lean Dot No
– Bulky parts Sequence 4 Lean Dot No
4_lean_supermarkets_wagoncontainer

4 Lean Dot Characteristics

– Manual handling container

4 Lean Dot Constraints

– Required amount of space
– Less ergonomic picking

Tilt Rolls

4 Lean Dot Feeding

– Boxes Kanban 4 Lean Dot Yes
– Small containers Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_supermarkets_tiltrolls

4 Lean Dot Characteristics

– FIFO
– Optimized area of picking
– Picking to the components

4 Lean Dot Constraints

– Double handling
– Return empty box

Straight Rolls

4 Lean Dot Feeding

– Boxes Kanban 4 Lean Dot Yes
– Small containers Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_supermarkets_straightrolls

4 Lean Dot Characteristics

– FIFO
– Optimized area of picking
– Picking to the box

4 Lean Dot Constraints

– Double handling

Hanging

4 Lean Dot Feeding

– Components difficult to handle Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_supermarkets_hanging

4 Lean Dot Characteristics

– Picking of components

4 Lean Dot Constraints

– Hook return

Crane supermarket

4 Lean Dot Feeding

– Heavy boxes Kanban 4 Lean Dot Yes
– Picking Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_supermarkets_crane

4 Lean Dot Characteristics

– FIFO
– Optimized area of picking
– Picking to the components

4 Lean Dot Constraints

– Need a crane and trolley/wagon to load
– Must return empty box

Tilt supermarket

4 Lean Dot Feeding

– Pallet Kanban 4 Lean Dot Yes
– Containers Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_supermarkets_tilt

4 Lean Dot Characteristics

– Ergonomic picking
– Allows picking to the components

4 Lean Dot Constraints

– Required amount of space
– Height restriction
– Needs forklift to supply

Rolls supermarket

4 Lean Dot Feeding

– Pallets Kanban 4 Lean Dot Yes
– Containers Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_supermarkets_rolls

4 Lean Dot Characteristics

– Less space required
– FIFO

4 Lean Dot Constraints

– Doesn’t allow manual picking
– Needs forklift