Logistics Trains 2017-04-18T15:04:28+00:00

4 Lean LogisticTrainsCOMBOIO LOGÍSTICO

WAGONS

Base Wagon

4 Lean Dot Feeding

– Pallet / container Kanban 4 Lean Dot Yes
– For special purpose containers (engines,bumpers, etc.) Kit 4 Lean Dot No
– Finish goods Sequence 4 Lean Dot Yes
Base wagons

4 Lean Dot Characteristics

– Low cost solution
– No limitations in caster configuration
– Load / unload with forklift

4 Lean Dot Constraints

– Non-ergonomic picking
– Not compatible with shooters

Tall Wagon

4 Lean Dot Feeding

– Pallet / container Kanban 4 Lean Dot Yes
– For special purpose containers (engines,bumpers, etc.) Kit 4 Lean Dot No
– Finish goods Sequence 4 Lean Dot Yes
– Load / unload with forklift
tall-wagon1

4 Lean Dot Characteristics

– Ergonomic height
– No limitations in caster configuration

4 Lean Dot Constraints

– Non-ergonomic picking
– Not compatible with shooters

Lowered Wagon

4 Lean Dot Feeding

– Pallet / container Kanban 4 Lean Dot Yes
– Load / unload with forklift Kit 4 Lean Dot No
– Finish goods Sequence 4 Lean Dot No
Lowered Wagon

4 Lean Dot Characteristics

– Container close to the ground

4 Lean Dot Constraints

– Limited to square caster configuration

Roller Wagon

4 Lean Dot Feeding

– Pallet / container Kanban 4 Lean Dot Yes
– For special purpose containers (engines,bumpers, etc.) Kit 4 Lean Dot No
– Finish goods Sequence 4 Lean Dot Yes

4 Lean Dot Characteristics

– Compatible with shooters
– No limitations in caster configuration

4 Lean Dot Constraints

– Complex solution

Ramp Wagon

4 Lean Dot Feeding

– Trolleys / Carts transportation Kanban 4 Lean Dot Yes
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot Yes
4_lean_logtrains_rampwagon

4 Lean Dot Characteristics

– Less wear on trolley casters
– Able to transport top heavy trolleys
– Able to work on both sides
– More robust than “C” wagon

4 Lean Dot Constraints

– Uses more space than the trolleys
– Limited to square caster configuration

External Wagon

4 Lean Dot Feeding

– External container / pallet transportation Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot No
External Wagon

4 Lean Dot Characteristics

– Can be used outside
– Ability to carry several containers/pallet stacked
– Load / unload with forklift

4 Lean Dot Constraints

– Not able for internal logistics (until border of the line)

Multiple-shelf Wagon

4 Lean Dot Feeding

– Boxes transportation, hardware Kanban 4 Lean Dot Yes
– Components transportation Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_multishelfw

4 Lean Dot Characteristics

– Amount of different components able to be transported

4 Lean Dot Constraints

– Components need to be handle by hand

Mini Wagon

4 Lean Dot Feeding

– Boxes transportation (high runners) Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot No

4 Lean Dot Characteristics

4_lean_logtrains_miniwagon

– Logistic train moved by hand, ergonomically
– More than one level of boxes
– Easy Maneuverability
– Can be stacked
– Compatible with trolley supermarket

4 Lean Dot Constraints

– Cargo close to ground, making picking more dificult

“C” Wagon

4 Lean Dot Feeding

– Carts transportation Kanban 4 Lean Dot Yes
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot No
4_lean_logtrains_cwagon

4 Lean Dot Characteristics

– Transport of different types of carts

4 Lean Dot Constraints

– Less robust
– Load / unload only on one side
– Uses more space than the trolleys
– Limited in casters configurations (carts need to have 4 swivel casters)

“H” Wagon

4 Lean Dot Feeding

– Carts transportation Kanban 4 Lean Dot Yes
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot No
4_lean_logtrains_hwagon

4 Lean Dot Characteristics

– Transport of different types of carts
– Transport until 6 carts

4 Lean Dot Constraints

– Wider wagons
– Uses more space than the trolleys
– Limited in casters configurations (carts need to have 4 swivel casters)

Crane Wagon

4 Lean Dot Feeding

– Transportation of heavy parts in boxes that can be loaded with crane Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_logtrains_cranewagon

4 Lean Dot Characteristics

– Loaded with crane
– Parts picking from the wagon directly
– No limitations in caster configuration

4 Lean Dot Constraints

– Only for small/medium components
– Difficult to apply for high runners

Kit Wagon

4 Lean Dot Feeding

– Transport of kit components Kanban 4 Lean Dot No
– Transport different type of orders Kit 4 Lean Dot Yes
Sequence 4 Lean Dot No
4_lean_logtrains_kitwagon

4 Lean Dot Characteristics

– Customized design
– Able to transport different types of packaging/components at the same time
– No limitations in caster configuration

4 Lean Dot Constraints

– Use more space than required

Conveyor Wagon

4 Lean Dot Feeding

– Transportation of bulky parts in sequence Kanban 4 Lean Dot Yes
– Box kit Kit 4 Lean Dot Yes
Sequence 4 Lean Dot Yes
4_lean_logtrains_conveyorwagon 4_lean_logtrains_2conveyorwagon

4 Lean Dot Characteristics

– No limitations in caster configuration
– Compatible with shooter
– FIFO

4 Lean Dot Constraints

– Lenght

Hive Wagon

4 Lean Dot Feeding

– Bulky parts Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_hivewagon

4 Lean Dot Characteristics

– No limitations in caster configuration
– Uses height

4 Lean Dot Constraints

– Non ergonomic picking on the lower side
– Variance in picking (Mura)
– Doesn’t use FIFO

Hive Wagon

4 Lean Dot Feeding

– Long / large parts Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_standingwagon

4 Lean Dot Characteristics

– No limitations in caster configuration
– Piece standing for easy picking

4 Lean Dot Constraints

– Variance in picking (Mura)
– Doesn’t use FIFO

Panel Wagon

4 Lean Dot Feeding

– Used with panels Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_panelwagon

4 Lean Dot Characteristics

– No limitations in caster configuration
– Uses height

4 Lean Dot Constraints

– Non ergonomic picking on the lower side
– Variance in picking (Mura)
– Doesn’t use FIFO

Hanging Wagon

4 Lean Dot Feeding

– Difficult handling components Kanban 4 Lean Dot Yes
– Large / long components Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_hangingwagon

4 Lean Dot Characteristics

– Piece standing for easy picking
– FIFO

4 Lean Dot Constraints

– Return hook
– Components swing

Spike Wagon

4 Lean Dot Feeding

– Long / large parts Kanban 4 Lean Dot Yes
– Difficult to handle parts Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_spikewagon

4 Lean Dot Characteristics

– Parts not in touch of each others
– Easy picking

4 Lean Dot Constraints

– Ocuppied Area
– Variance in picking (Mura)
– Doesn’t use FIFO

Rotation Wagon

4 Lean Dot Feeding

– Large components Kanban 4 Lean Dot Yes
– Bulky parts Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_rotationwagon

4 Lean Dot Characteristics

– Low variation in picking

4 Lean Dot Constraints

– Complex design

Chess Plate Wagon

4 Lean Dot Feeding

– Containers Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_chessplatewagon

4 Lean Dot Characteristics

– Rough surfaces that increases drag, enabling different sizes of containers

4 Lean Dot Constraints

– Size of wagon can be bigger than container

Spring Wagon

4 Lean Dot Feeding

– Used with boxes Kanban 4 Lean Dot Yes
Kit 4 Lean Dot No
Sequence 4 Lean Dot No
4_lean_logtrains_springwagon

4 Lean Dot Characteristics

– Used for movinf from 2 different workstations, using the energy of placing to pick
– Excelent ergonomic height

4 Lean Dot Constraints

– Cannot be used for bulky and large components
– The box cannot be tilted
– Complex design

Tall Ramp

4 Lean Dot Feeding

– Carts transportation Kanban 4 Lean Dot Yes
Kit 4 Lean Dot Yes
Sequence 4 Lean Dot No
4_lean_logtrains_tallramp

4 Lean Dot Characteristics

– Transport of different type of carts
– Transport of carts with different types of caster configuration

4 Lean Dot Constraints

– Less robust / strong
– Loading / unloading form one side
– Limited casters configuration
– Requires more space than the carts

Profile Wagon

4 Lean Dot Feeding

– Used with metal profiles Kanban 4 Lean Dot No
Kit 4 Lean Dot No
Sequence 4 Lean Dot Yes
4_lean_logtrains_profilewagon

4 Lean Dot Characteristics

– Used for moving heavy loads
– Excellent ergonomic height

4 Lean Dot Constraints

– Complex design

SHOOTERS

Frontal – Plate Shooter

– Requires more space for handling
– High runner material – wagon work in lenght, not in width
4_lean_logtrains_shooterplate

Frontal – Treadle Shooter

– Requires more space for handling
– Adjustable rolls height
– Boxes must be pushed by hand
– Improves ergonomics of picking

4_lean_logtrains_shootertreadle

Frontal – Hanging Shooter

– Components difficult to handle
4_lean_logtrains_shooterhanging

Lateral – Manual Shooter

– Narrow aisle
– Low runner material – wagon works in width, not in lenght
4_lean_logtrains_shootermanual

Lateral – Motorized Shooter

– Narrow aisle
– Low runner material – wagon works in width, not in lenght
– Used in logistic trains, multiple supply at the same time
4_lean_logtrains_shootermotorized

Picking – Treadle Shooter

– Used for picking components
– Automatic feeding and return of empty box
4_lean_logtrains_shooterpickingtreadle

AGV’s

4lean_avg
O sistema AGV (Automatic Guided Vehicle) é utilizado para o transporte de Carga utilizando veículos sem operador.
São automáticos, autônomos, facilmente ampliáveis com precisão e segurança de funcionamento.
Possibilidade de trabalhar 24 horas, 7 dias por semana sem intervenção de pessoal.

Vantagens:
• Capacidade de andar para trás e para a frente
• Velocidade máxima 30m/min
• Peso Máximo:700kg
• Sensor de obstáculos
• Luz de movimento com buzzer